Phased array ultrasonics

Animation showing the principle of an ultrasonic scanner used in medical ultrasonic imaging. It consists of a beamforming oscillator (TX) that produces an electronic signal consisting of pulses of sine waves oscillating at an ultrasonic frequency, which is applied to an array of ultrasonic transducers (T) in contact with the skin surface that convert the electric signal into ultrasonic waves traveling through the tissue. The timing of the pulses emitted by each transducer is controlled by programmable delay units (φ) that are controlled by a microprocessor control system (C). The moving red lines are the wavefronts of the ultrasonic waves from each transducer. The wavefronts are spherical, but they combine (superpose) to form plane waves, creating a beam of sound traveling in a specific direction. Since the pulse from each transducer is progressively delayed going up the line, each transducer emits its pulse after the one below it. This results in a beam of sound waves emitted at an angle (θ) to the array. By changing the pulse delays, the computer can scan the beam of ultrasound in a raster pattern across the tissue. Echoes reflected by different density tissue, received by the transducers, build up an image of the underlying structures.
Weld examination by phased array. TOP: The phased array probe emits a series of beams to flood the weld with sound. BOTTOM: The flaw in the weld appears as a red indication on the instrument screen.

Phased array ultrasonics (PA) is an advanced method of ultrasonic testing that has applications in medical imaging and industrial nondestructive testing. Common applications are to noninvasively examine the heart or to find flaws in manufactured materials such as welds. Single-element (non-phased array) probes, known technically as monolithic probes, emit a beam in a fixed direction. To test or interrogate a large volume of material, a conventional probe must be physically scanned (moved or turned) to sweep the beam through the area of interest. In contrast, the beam from a phased array probe can be focused and swept electronically without moving the probe. The beam is controllable because a phased array probe is made up of multiple small elements, each of which can be pulsed individually at a computer-calculated timing. The term phased refers to the timing, and the term array refers to the multiple elements. Phased array ultrasonic testing is based on principles of wave physics, which also have applications in fields such as optics and electromagnetic antennae.


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