Diffusion bonding

Animation of the Diffusion Welding process

Diffusion bonding or diffusion welding is a solid-state welding technique used in metalworking, capable of joining similar and dissimilar metals. It operates on the principle of solid-state diffusion, wherein the atoms of two solid, metallic surfaces intersperse themselves over time. This is typically accomplished at an elevated temperature, approximately 50-75% of the absolute melting temperature of the materials.[1][2] A weak bond can also be achieved at room temperature.[3] Diffusion bonding is usually implemented by applying high pressure, in conjunction with necessarily high temperature, to the materials to be welded; the technique is most commonly used to weld "sandwiches" of alternating layers of thin metal foil, and metal wires or filaments.[4] Currently, the diffusion bonding method is widely used in the joining of high-strength and refractory metals within the aerospace[1] and nuclear industries.[citation needed]

  1. ^ a b "Diffusion Bonding". Welding Fundamentals and Processes. Vol. 06A. Materials Park, Ohio: ASM International. Handbook Committee. 2011. pp. 682–689. ISBN 978-0-87170-377-4. OCLC 21034891.
  2. ^ Diffusion bonding 2. Stephenson, D. J. (David J.). London: Elsevier Applied Science. 1991. ISBN 1-85166-591-9. OCLC 22908137.{{cite book}}: CS1 maint: others (link)
  3. ^ E.g., of lead and gold, which, if left tightly clamped together for a few days, will form a weak bond. See Welding Inspection Technology, 5th edn. (American Welding Society Educational Services, 2008), ch. 8 (“Welding Metallurgy for the Welding Inspector”), § “Diffusion,” p. 8-15.
  4. ^ VanDyke, Kevin; Streeter, Gigi; Dreher, Jon; Leyrer, Larry (4 Sep 2012), Diffusion bonding, retrieved 2016-02-17

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